Order the parts you need 24/7 - and get special pricing - at our new online store: www.thecryoshop.com.
UNATTENDED, CONSTANT GAS FLOW
Help your customers produce without interruptions with our SureGas system. This smart control system will pressurize a high pressure gas pack or reserve bank of cylinder and control the desired flow of product into the building. Download the Spec Sheet or contact us at info@cryovation.com.
YOUR VAPORIZER RESOURCE
We make ambient, high pressure, low pressure and portable vaporizers and can customize our vaporizers for any space limitation, flow rates or fluids. Call us at 239-337-1114 to discuss your application needs today!
"OPERATOR FREEDOM" TECHNOLOGY
CryoVation has unveiled the Fill-Free 1.0, an affordable and expandable semi-automated system for companies that want to incorporate “operator-freedom” filling technology into their new or existing equipment. The Fill-Free 1.0 industrial control system automatically monitors pressure and temperature and calculates final fill pressure, while also alerting the operator to vent, vacuum and fill completion. Watch our video here or contact us for more information.
YOUR RESOURCE FOR PUMPS
CryoVation manufactures and stocks parts for all major pump makes and models, including: CryoVation (including Woodland models); P1600, P1700, P1800 and P1110; DPD and NDPD; SDPD, CVI PD2000, CVI PD3000, CCI LXR; and Cardox CO2. We also offer pump exchanges and repairs. Contact us for all your pump needs.
We accept Visa, MasterCard and American Express.Note: 3% transaction fee.
CryoVation offers the latest innovations for cylinder fill systems and customer applications. Whether you need a pump system, palletized filling, bulk or specialty gas system, we will help you find the optimum way to package your gas and liquids efficiently for you and your customers.
Provides 1000 scfh vaporizer capacity at up to 500 psi. Designed to hang on a standard liquid can. Comes ready to use with the designated CGA adapter as an outlet for your customer to hook up a regulator if needed.
NEMA 4 Electrical enclosure with contactor, overloads,status indicator lights,temperature controller (adjustable), overtemperature safety switch and associated control components (ref. system schematic)
Solenoid shut-off valve to automatically shut-off the flow to the vaporizer in the event of low temperature at exit.(Customer to plumb bypass
Rotary vacuum pump producing 21 CFM with an ultimate vacuum of 10 microns.
Pump comes complete with a direct coupled motor, a gas ballast valve, an oil level window, and a special "anti-suckback" device which will automatically isolate the vacuum pump system from the pump in the event of a power failure.
Includes Krytox lubricant and floor-mount stand.
FastVac Instant Vacuum System
Features:
FastVac Vacuum System will allow an instant evacuation of a bank of cylinders. The 71 cfm Rotary Vane Vacuum Pump will store enough vacuum for your pallet or line of cylinders in a reservoir and automatically release it on queue and then start again
High-temperature performance, non-flammability, and chemical inertness under a wide range of conditions.
Increases the service life of critical components
Reduces costly maintenance, while improving productivity by reducing component failure.
Alcatel 2021SD
Features:
Dual Stage Rotary Vane
Universal Motor 115-245 VAC 50/60hz
Replaceable shaft seal without dismantling
Less air contamination and low oil consumption
Alignment pins on pump module
Easy maintenance and long lasting
Pumps - High Flow
Cryochem Pump
Features:
Flow rate of 1.7 - 4.0 gpm (15 liters/min.) at
4000 psi (275) bar maximum working pressure
10-20 hp TEFC motor; NEMA 4 electrical control with manual disconnect, motor starter, hour meter, liquid-filled pressure gauge, over-pressure switch and On/Off button control
The PD 3000 is designed with main components that are proven to provide maximum performance and long service life with minimum maintenance and easy service.
Operates at slower speeds than competitive pumps
Heavier, moisture-sealed drive-end bearings
All bearings are retained in split/bolted housing for easy replacement
Replaceable crosshead wear band eliminates excessive wear and frequent replacement of crosshead piston. Wear band can be changed quickly and easily
Longer connecting rod for reduced crosshead loading
Self-adjusting, spring-energized pushrod shaft seal contained in simple cartridge housing for easy replacement through hand-access opening
The economical and safe way to fill Carbon Dioxide, Nitrous Oxide and liquid Halon cylinders.
Bore ..... 1"
Stroke ... 2"
Displacement ... 1.57 cubic in.
Pump speed ..... 175 RPM
Max. Inlet Pressure ......... 1,000 PSI
Max.Differential Pressure ... 1,000 PSI
Control Panels
Mix Gas Panel
Features:
Includes necessary control components to accurately mix industrial grade gases. INCLUDES:
Gauges -(2 Digital High pressure, 4.5” vacuum (30" - 0 - 30 PSI) and (5) 2.5” Incoming Gas Pressure (5000 PSI)
Safety Switches - low temperature for N2 and Ar.
Control Valves (6) (Rego 9560) - Vent, Vacuum and High Pressure shut-off(manifolds 1, 2)
Isolation Valves (5) (Rego 9560) – Gas Selection
Swing-Arm – Positive Disconnection for 5 Gas Selection , 1/2" brass pipe
Start/Stop Switches- Ar, N2, O2 and CO2 High pressure and vacuum pump
Vacuum Line Safety Relief Device - prevents inadvertent pressurization of vacuum line
Check valve - High Pressure, brass
Brass pipe manifold with associated fittings.
Baked powder-coated Panel and Frame Assembly
Pure Gas Panel
Features:
Control the manual filling of (2) ea. manifolds. Includes necessary control components to accurately mix industrial grade gases. 5-Gas Selector.
Gauges- Digital (or Analog) High pressure and 4-1/2” vacuum
Valves (Rego) - Vent, Vacuum and High Pressure shut-off.
Valves (Rego) – Gas Selection
Swing-Arm – Positive Disconnection for Gas Selection
Vacuum Line Safety Relief
Chrome plated Tool / Accessory tray
Check valve - High Pressure
Brass pipe manifold with associated fittings
Pump start/stop remote control switches
Features:
Our newly designed mix panels come standard with “high vacuum” capabilities by incorporating Ceodeux valves and O-ring sealed vacuum safety. We also now offer our “Fill-Free™” semi automated control console which would make filling much easier on a new operator and increase accuracy.
DIMIX-5 Master Control Panel, Digital, High Vacuum, to control the manual filling of (2) ea. Retracto Manifolds. Includes necessary control components to accurately mix industrial grade gases.
Gauges - (2) Digital High Pressure Meters, (1) 4.5” vacuum and (5) 2.5" Incoming Gas Pressure
Safety Switches - (1) low temperature. (6) Valves(Ceodeux) - Vent, Vacuum and High Pressure shut-off (manifolds 1 & 2)
Incoming Product Valves (Ceodeux) – (5) Gas Selection
Swing-Arm – Positive Disconnection for 5 Gas Selection
Start/Stop Switches - High Pressure and vacuum pumps
Vacuum Line Safety Relief Device - prevents inadvertent pressurization of vacuum line - O-Ring Sealed
Check valve - High Pressure, brass Brass pipe manifold with associated fittings
Baked powder-coated Panel and Frame Assembly
Parts and Add-ons
Features:
Add-ons for all our control panels include:
Selector Adapters
Swing-Arm Assemblies
O-rings
Master Valves
CPV Cartridges
CPV Repair Kits
Pump Control Systems
SureGas Control System
Features:
PAC Automatic Pump Control System
Unattended operation of cryogenic pump at remote or "end user" location
PLC programmable controller
Dual pressure switch
Liquid supply solenoid valve
Automatic cool-down and line pressure reduction valves
pressures exceeding normal bulk tank capabilities.
Unattended Operation
Automatic cool-down, start-up and shut-down (pressure switch control)
PLC controlled
PAC Control Panel
Features:
Manifolds
Traversing
Features:
Traversing manifolds maximize the use of floor space while minimizing cylinder handling.
Cylinders are stored and filled in the same
location, and the manifolds are moved on a track to the cylinders to be filled.
Typical systems include:
Structural frame with parallel tracks and 60-foot run.
Flexible hoses to allow manifold movement.
Fill manifolds with station valves and hoses
Palletized
Features:
Fixed Mounting or Traversing
15, 16 or 21 cylinder capacity
CryoVation manufactures a wide array of pre-engineered palletized fill islands. The sizes and ultimate design are customized to fit your specific business and building layout.
Our designs range from single-sided stationary fill heads to double-sided traversing fill heads, allowing you the most efficient use of floor space. Our fill islands have a control center for either manual or automated filling. Along with your customized fill island, we can design and manufacture a matching cylinder prep-and-sort island.
Retracto
Features:
Retracto Manifolds - Fill Head or Palletized
15, 16, 18 and 21-cylinder designs
Removable side panel for easy maintenance
360-degree swivel and quick-connect upgrades available
Individual shut-off valves optional
Palletized
Features:
Retracto Manifolds - Fill Head or Palletized
15, 16, 18 and 21-cylinder designs
Permanently fixed or track-mounted traversing
Removable side panel for easy maintenance
360-degree swivel and quick-connect upgrades
Individual shut-off valves optional
Linear and Wall Mount
Features:
Available in a wide variety of sizes, working
pressures and gas types. Most include:
Cap tray
Flex hoses
Heavy steel frame, powder painted
Individual station valves with burst disc
Traversing Manifolds
Features:
Traversing Manifolds for efficient filling of Oxygen, Inert and Mixed Gases
Automation
Fill-Free 5.0™ Automated Gravimetric Filling
Features:
Fill-Free 5.0™ Fully Automated Gravimetric Filling System for pure and mixed gases.
PLC controlled
Program is designed, installed, tested by CryoVation.
Full-color 15” “touch-screen” display
4500 PSI Reference cylinders
Enclosure - NEMA 4, housing all control components
The Liquifill™ automated system provides minimal loss.
Includes a PCL control console, fill manifold with manual and actuated valves, hoses, safeties, pressure gauge and pressure switch; centrifugal pump skid with 1x2x4.5 pump, 7.5 hp motor; and digital scales.
Fills 180-liter container in approximately 4-5 minutes.
Provides sequential, unattended filling of palletized cylinders, liquid cylinders or manifolded “packs.”
System includes the following:
Control console with Mitsubishi PLC, operator interface display station with data entry keypad, digital weight display, emergency stop button and keyed On/Off switch.
Platform scale, 5000-pound capacity (2272 kg.)
Retracto manifold with retractable fill hoses, individual air-actuated ball valves, air-actuated control valves (vent, vacuum, fill and bypass), pressure transducer, vacuum switch safety relief valves and aluminum frame with customer decaled side panels
Variable frequency controller to adjust pump motor speed.
PC supported, full-color 15” “touch-screen” display
Wonderware® (windows-based)software
Fill-Free 1.0™ Semi-Automated System
Features:
The Fill-Free 1.0™ allows the operator to enter the desired DOT fill pressure and vacuum level, on either the Manifold “A” or “B” set-up screen, and start the fill process. The cylinder temperature is monitored and the ultimate fill pressure is automatically calculated and displayed - the same great features we’ve offered in our fully automated system for the past 15 years.
The operator is alerted at zero vent pressure, again for leak check, and a third time when the vacuum level is attained. Once full, the pump is automatically stopped and the operator is again alerted.
An optional high-pressure valve may be installed to shut off when full pressure is attained.
VIEW our Bulk Tank Installation Video on our LINKS page.
On site repairs
Features:
We offer on site service and repairs, including:
Pump repair and exchanges
Medical office and hospital piping systems
Cylinder filling equipment installation
Plant preventative maintenance
Training of plant personnel
Technical assistance and advice
Smart Control Systems
SureGas Solution
Features:
Provides Unattended, Constant Gas Flow
THE ISSUE: Interrupted Gas Supply at Pressures Above 400 PSI: Many fabrication shops require a constant, uninterrupted gas supply at pressures exceeding bulk tank capability (laser cutting, injection molding, etc.). For these applications, any pause in the gas supply can result in lost productivity, ruined work-pieces, and even downtime for an entire operation. Gas changeover manifolds can be utilized by smaller operations that are using only a limited amount of product. However, the process of delivering and changing out empty cylinders is tedious, labor intensive and expensive.
The SOLUTION: Smart Control Systems. CryoVation offers its PAC-1 (Pump Automated Control) Console and its CV Cryogenic Pump to pressurize a high pressure gas pack or reserve bank of cylinders. The PAC-1 is PLC controlled and will sense a programmed low pressure in the reserve gas bank to turn on and, at high pressure set-point, turn off again. Regulators control the desired flow of product into the building. This entire process is automated and requires virtually no human interaction as long as the liquid source is maintained.
Cascade remote tube storage from Fill Control Panel
PLC controlled with touch-screen interface
Digital display of all zone pressures
Air-actuated Control Valves
Complete Fill Plants
Fully Automated FIll Plants
Features:
CryoVation recently completed the largest fully automated fill plant in the country, featuring a 120-foot-long fill island with a traversing manifold and fully automated controls for the filling of oxygen, inert gases and liquid gases.
Traversing Fill Island
Features:
Traversing manifolds maximize the use of floor space while minimizing cylinder handling.
Cylinders are stored and filled in the same location and the manifolds are moved on a track to the cylinders to be filled.
Typical systems also include:
-Structural frame with parallel tracks and 60-foot run.
-Flexible hoses to allow manifold movement.
-Fill manifolds with station valves and hoses
Automated Control Panels
Features:
The Fill-Free 5.0 Fully Automated Filling System offers completely automatic, unattended filling of high-pressure oxygen cylinders to 3000 psi.
The control system has a Mitsubishi PLC controller for all input and output interfacing with all other major components. Program is designed, installed tested and design-protected by CryoVation.
PC supported, full-color 15” “touch-screen” display, Wonderware® (windows-based)software.
Enclosure, NEMA 4, housing all control components; free standing, and control valve manifold with CPV bronze valves.
Automated Filling, O2
Features:
Fully automated O2 filling system
Parts and Repair
Drive and Cold End Exchange Service
Features:
We manufacture and stock parts for all major makes and models of pumps, including
Introducing the newest innovations and latest technology in fluid transfer hoses.
Ideal for a wide range of applications, including compressed gas cylinder filling, bulk tank transfer, ship loading and vacuum application, and more.
Gauges, Pressure and Vacuum
Features:
CryoVation stocks gauges from 2"-6"
Both reference and test gauge accuracy
In-house recalibration and recertification service
Oxygen cleaning service
Large Stock of Cryogenic and High Pressure Valves
Features:
CryoVation carries a full line of cryogenic and high-pressure valves, including:
Master Valves
Check Valves
Relief Valves
Globe Valves (extended and short stem)
Solenoid Valves
Pump Exchanges
Features:
We offer drive end and cold end exchanges on most makes and models of pumps.
Selection of Thermometers & Tools
Features:
CryoVation stocks a variety of tools and tool kits, including:
Valve Tool Kits
Variety ofThermometers
Scraping Stands (for E Cylinders)
Wrenches
Ratchets
Pliers
Grease Guns
Quick Connects
Features:
CryoVation stocks a large selection of Quick Connects for all industrial uses
Unloader Kit
Features:
Automatically unloads excessive high pressure present in the discharge line of the pump prior to start-up, thereby reducing undue wear and stress on the pump. Includes the following:
